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Specialist Games General Discussion => Modeling & painting => Topic started by: mlkr on December 17, 2014, 10:00:45 PM

Title: Trying out pewtercasting
Post by: mlkr on December 17, 2014, 10:00:45 PM
Being the kind of person who always wants to learn more and do new stuff I decided to try out some pewtercasting.
Went and bought me some heat resistant RTV-Silicone and did a mold for storing pewter. I used a bar of chocolate as my original and created a mold wich will let me break of suitably sized bits of pewter.

Mold was done yesterday and today I melted some pewter and did a cast. End result is a bit strange though. The pewter is full of bubbles. There is to much of it to be air and as I did a slow and steady pour from a corner the result must be because of something else. My guess is the so called heat resistan silicone isnt really that good. It was a bit singed and smoking when I took out the casted pewter...

Mold was preheated and pewter was clean so I really dont know what it could be. Any thoughts? Anyone with experience who can tell me what went wrong? thanks ^_^
Title: Re: Trying out pewtercasting
Post by: marell le fou on December 18, 2014, 01:19:52 AM
Good try.

How long does the melted metal makes to solidify after you put it in the mold ?
Title: Re: Trying out pewtercasting
Post by: mlkr on December 18, 2014, 06:29:04 PM
Thanks ^^ Will see what can be done about the sketchy results...

It's pretty  much solid within a minutes time, but still very hot to the touch!
I guess cooldown-time is dependent on the amount of pewter in the mold. This 500 grams bar took quite a while to cool down when in room temperature. Placing it outside did short work of the heat though ^_^
Title: Re: Trying out pewtercasting
Post by: jchaos79 on December 18, 2014, 07:27:11 PM
Never cast before, but I wonder if the bubbles could have to do with deficient preheat?
Title: Trying out pewtercasting
Post by: andydorman on December 19, 2014, 12:27:22 AM
 Haven't tried casting yet either but apparently it's ready when you can dip a matchstick and it smokes - not sure if that's helpful or not?!
Title: Re: Trying out pewtercasting
Post by: Aldhick on December 19, 2014, 09:12:26 AM
You already got the answer on FB... I don't know the precise term in English - in our language it's callet the "surface tension". To eliminate it you need to powder the surface of the mould with graphite or french chalk.
Title: Trying out pewtercasting
Post by: andydorman on December 19, 2014, 02:28:35 PM
Ah yes of course! Powder is also vital - and Aldhick knows his stuff!!
Title: Re: Trying out pewtercasting
Post by: mlkr on December 19, 2014, 07:47:16 PM
Will look into this and order some tonight :)
Have to work like crazy coming days anyways so wont have that much time to try anything for a while ^^
Thanks for the tip here too :)
Title: Re: Trying out pewtercasting
Post by: mlkr on April 06, 2015, 10:03:22 PM
Just a quick update - The chalk really helped and I was able to get very nice casts with it. The mould would go very hot after a few rounds though and would then produce slightly worse results.

Anyways - All I ahve done is melt down some old pewterobjects into smaller bits for later usage. I dont have anything sculpted to cast anyways so this learning project will be slow going.
Title: Re: Trying out pewtercasting
Post by: forbes on April 19, 2015, 09:48:36 PM
I don't know anything much about casting - but can see that you are using a huge amount of metal in proportion to the mould.

If you were casting figures you would have far less metal and far more mould - which should help with cool down time.
Title: Trying out pewtercasting
Post by: mlkr on April 20, 2015, 08:10:38 AM
Yeah - I stopped filling up the mold like this at second try. Only poured the individual pieces instead but it is still a lot of heat generated so the mold probably runs too hot.

Still nothing new to report though :/
Title: Trying out pewtercasting
Post by: mlkr on May 05, 2015, 10:52:39 PM
Wanting to try out how good details I could get from future sculpts I picked a small 6mm figure from an existing line that I have lots of and did a mold and cast. Details are good but not supersharp. Still pretty impressive.

Timeconsuming and expensive materials though so it will be slow going to experiment further.

Yes this is technically a recast - used to test and learn for future castings of original sculpts - bought or created by myself.
Title: Re: Trying out pewtercasting
Post by: Geep on May 06, 2015, 09:02:28 AM
That looks very good to me. How did you make the cast? Any fancy techniques?
Title: Trying out pewtercasting
Post by: mlkr on May 06, 2015, 12:42:27 PM
The small stuff like above looks better than a few 28mm i tried. Sharp details got "rounded off" more noticably. No fancy tech used :) 2part mold in heatres-silicone with pour- & ventilation-channels cut to allow good flow of pewter. Heated it on my stove so no idea about temperatures. Some talqum and thats that.

Moldslippage and loss of details occured so I will have to work on this a bit more before I can say it's viable for anything but for fun :)
Title: Re: Trying out pewtercasting
Post by: calmacil on May 06, 2015, 01:58:43 PM
Mould slipping can be an issue. Our company uses silicone from coker, but we've recently changed suppliers and it's got rid of the issue.

A possible cause of slips lines is when one half of the mould is hotter than the other side. This is usually the top half (side with the hole in it) because your top plate overheats. One solution is put your moulds on the floor to cool them both down
Title: Trying out pewtercasting
Post by: mlkr on May 06, 2015, 09:19:38 PM
Thanks for interest, support and help with "tradesecrets" everyone :) much appreciated!
I found the silicone I use at a german hobbysupplier but cant remember the name atm. Still cheaper to order from them and pay for shipping than getting same stuff in Sweden for some reason...

Yup, mould slipping was more noticable with each pour I did so the heatissue sounds very likely! I will also get some clamps as this time I only used some rubber bands ;)

Also started looking into building a spincaster. I have a lot of friends that do LARPS and there might be a small but decent market for coins, medallions and such stuff if I can get that done. But an actual build would be way off in the future. It's fun just to getting info and planning some projects. Actual completion is not necessarily a must for me ;)